Compressed air is a very reliable commodity, that is why attention is often paid to its output only in the event of disturbances. However, your compressed air system is as strong as its weakest links, therefore, it is worth doing a system analysis well in advance.
In a properly functioned compressed air system, all devices work properly both individually and as a whole. We do not only focus on compressors, but on the functionality of your entire compressed air system, the quality of the compressed air produced, and the pressure level and its variations. In addition to compressors, the compressed air system includes a compressed air distribution network and after-treatment equipment such as filters and dryers.
We collect key data from your compressed air system every second, usually for seven days.
Measurements do not cause production interruptions. In fact, we hope your production is running normally during the measurement.
Developing energy efficiency is an important part of compressed air. We will find out how much energy your compressed air system consumes and what is the efficiency of the compressors. You will also find out how much pressure loss is caused by after-treatment and the compressed air network, pressure fluctuations and an estimate of the adequacy of the receiver capacity.
The report shows how well the compressor running settings match your compressed air consumption. Compressor pressure settings may be unnecessarily high. In this case, the compressors run in vain and energy is wasted. In addition, compressors require more frequent maintenance and wear faster.
The AirAudit revealed fault situations in the energy company's compressed air system and provided clear guidelines for reforms. Thanks to the findings, Napapiirin Energia ja Vesi Oy will receive even more energy-efficient and cost-saving compressed air.
The AirAudit analysis revealed, among other things, fluctuations in consumption, uneven operation of the compressors and frequent start-up intervals, unnecessarily high yield and mains pressures, a large pressure drop and insufficient drying capacity. The results of the analysis provided a clear roadmap for the development of the system.
Thanks to the cooperation, the concrete financial savings in compressed air production and the reduction of CO2 emissions have been more than 20%. Pressure losses have been significantly reduced and the pressure variation is less than 0.5 bar instead of the previous 2 bar.
We have helped hundreds of companies and organizations to make more efficient use of the compressed air system both in Finland and abroad.
There is no need to guess the status of your compressed air system, as you will receive a comprehensive report of the measurements, which we will personally review with you.
AirAudit reveals the energy saving potential of your system. You will receive a comprehensive energy analysis and suggestions on how you can reduce your energy consumption.
AirAudit serves as a starting point for optimizing your compressed air system. You will receive development suggestions from us, which you can take to improve the efficiency and cost and energy savings of your compressed air system.
You can keep your production running as normal during the measurement. Wireless and battery-powered Sarlin Data Loggers collect data securely from even a large factory.
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