Compressed air leaks are deceptive as they are difficult to hear or see in a factory environment. However, the disadvantages of the leak will continue until the leak is repaired. Therefore, leak mapping should be included in maintenance processes.
Compressed air leaks occur continuously. We have found in several maintenance studies that compressed air leaks increase steadily as production processes run, although the largest holes are sought to be patched during maintenance outages.
Compressed air leaks cause both unnecessary energy consumption, but also disruptions to production. The failure function of a pneumatic actuator is often caused by a leak. As the leakage in the cylinder or other actuator increases, there is no longer enough power, but the trajectory remains incomplete and the result is an interruption of operation.
Compressed air leaks often contaminate their environment by blowing fine debris around so that the equipment around them is disrupted.
Do you know how much a compressed air leak costs? Every leak is an unnecessary cost. A leak hole of just a few millimeters can cost thousands of euros a year.
We have been working on energy efficient and high quality compressed air for decades. We know your system as a whole so you can focus on your production instead of compressed air systems.
We use high-quality search equipment for leak mapping, with which we find even the smallest leaks. To determine the amount of leakage, we use an air volume meter to get an idea of the actual cost.
Even the slightest compressed air leak is a fraudulent and unnecessary expense - but fortunately can be repaired. You will receive documentation from us about the calculated cost of the leak.
Our reporting comprehensively highlights leaks in your compressed air system. You can find out the leak amounts, locations and costs.
Compressed air leakage mapping is an integral part of the energy efficiency of the entire compressed air system. In the surveys, we consider the totality of your system, as the energy-saving system is also cost-effective and has the best possible life cycle.
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